Steel structure villas utilize a combination of high-strength materials and composite systems to ensure durability, energy efficiency, and aesthetic flexibility. Below is a detailed breakdown of the key materials and their roles:
1. Structural Framework Materials
•Primary Steel Components:
•H-shaped Steel, Square/Rectangular Tubes: Used for columns, beams, and trusses (e.g., Q235 or Q345 grade steel in China, equivalent to ASTM A36/A572 internationally).
•Light Gauge Steel (LGS): Thin-walled C/Z-shaped sections for walls and floors, ideal for lightweight and modular construction.
•Connectors:
•High-strength bolts (Grade 8.8 or 10.9), welded joints, and anchor bolts for structural integrity.
2. Enclosure and Insulation Systems
•Wall and Roof Panels:
•Sandwich Panels: Composite layers of steel (outer skin) + insulation core (rock wool, polyurethane foam, or EPS) + inner lining (gypsum board or OSB).
•Metal Cladding: Aluminum-zinc alloy or galvanized steel sheets for weather resistance.
•Vapor Barriers:
•Breathable membranes (e.g., Tyvek) to prevent condensation while allowing moisture escape.
3. Interior/Exterior Finishes
•Exterior:
•Decorative Panels: Fiber cement boards, timber-look aluminum panels, or glass curtain walls for modern aesthetics.
•Stone or Brick Veneers: Lightweight faux options to mimic traditional styles.
•Interior:
•Drywall, bamboo-wood composites, or prefabricated modular panels for quick installation.
4. Fire and Corrosion Protection
•Fireproof Coatings: Intumescent paints (1–2 hours of fire resistance) or sprayed mineral fibers.
•Anti-Corrosion Treatments: Hot-dip galvanizing, epoxy coatings, or zinc-rich primers to combat rust.
5. Supplementary Materials
•Flooring: Reinforced concrete slabs, steel decking with lightweight concrete, or prefab OSB panels.
•Windows/Doors: Insulated glass units (IGUs) with thermally broken aluminum frames.
•Utilities: PVC or PEX piping, low-voltage electrical systems integrated into wall cavities.
Advantages of Material Selection
•Sustainability: Recyclable steel (90%+ recovery rate) and energy-efficient insulation reduce carbon footprint.
•Adaptability: Composite materials allow customization in design (e.g., curved walls via flexible gypsum boards).
•Speed: Prefabricated components enable 30–50% faster construction vs. traditional methods.
By combining these materials, steel structure villas achieve a balance of strength, thermal performance, and design versatility, making them a leading choice in modern eco-friendly architecture.